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Sensor-Controlled Precision Water-Flow Unit
A reliable water flow-control unit designed to steadily manage the volume of water injected during wheat tempering (hydro-thermal conditioning) — a process critical to milling technique, grist stability and flour quality. Operating on a semi-mechanical principle, it integrates directly into intensive dampeners, moisteners or screw-conveyor lines to secure conditioning quality.
WORKING PRINCIPLE
Clean, lime-free water supply — inlet filtration: mains or process water first passes through a dedicated filter that protects the precision measuring components and the solenoid valve from particles. Sensor-controlled solenoid management — automatic activation: a product sensor on the main line signals the solenoid valve the moment it detects grain flow; as the valve opens, the mechanically pre-calibrated target water volume is delivered without interruption. Zero-error flow cut-off — instant safety shut: if grain flow stops or is interrupted, the sensor closes the valve within milliseconds, preventing uncontrolled water flow, product sludging and system damage.
KEY ADVANTAGES
• Semi-mechanical reliable design: Free of electronic complexity, the semi-mechanical design minimises failure risk even in the harshest, dustiest mill environments and offers a long, stable service life.
• Full integration flexibility: Its compact, modular design mounts easily on any intensive dampener, grist screw or independent water-injection point.
• Practical precise calibration: The on-board adjustment mechanism lets the operator set the water flow to the grain throughput and target moisture increase manually, accurately and error-free.
ENGINEERING NOTE
In conditioning diagrams, cutting the water instantly when the product stops is as important as dosing it on time. With flawless synchronisation between the flow sensor and the solenoid valve, this flow meter delivers maximum, safe moistening stability at minimum tempering time. Different industrial types and capacities are available to suit main waterline widths, pressure and the required hourly flow (l/h).
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